Martech Research LLC is one of the few full-service companies that can help clients develop new products to be spray dried.
Our experienced staff helps you at the bench scale level. We help develop parameters, particle size and texture in gram quantities. Martech then helps the scale-up process by developing pilot scale parameters and producing mid-sized runs. Once the pilot scale has been perfected, we then go to full-scale production.
Our bench scale unit is a Buchii Spray dryer with a 300 gram per hour water evaporation rate.
Our pilot scale spray dryer is a rotary 2-meter spray dryer. It has a water evaporation rate of 150 pounds per hour.
Our large scale dryer is a rotary valve 4-meter spray dryer with a 750# water evaporation rate.
PRE- AND POST- PROCESSING CAPABILITIES
Martech is equipped with fermentation and liquid processing as pre-production needs require. We have several 10,000 gallon holding tanks for storage of feed stock to supply the spray dryers. Martech is equipped with ribbon blenders, powder tumblers and post sifting for all powder production. We are equipped to bag finished product in blue heat sealed bags. These are available in several weight sizes.
Martech Research LLC is GFSI certified through BRC and has scored a AA rating 2 years in a row.
Martech Research LLC offers replacement ingredients to aide customers in re-formulation of products to achieve clean label and other desired results.
Some areas of interest:
- MSG replacement
- Protease replacement
- Phosphate replacement
- Sodium Benzoate replacement
- Potassium Sorbate replacement
- Anti-Oxidant replacement and enhancement
- Fermentation alternatives
- Shelf life extension
Martech Research LLC has an extensive R&D staff that is ready to re-formulate formulas to the customer's needs. Martech is equipped with 2 fully-equipped laboratories to test any parameters you may need.
Martech Research LLC has experience in the fermentation of many different fruits, fungi and vegetables. We have experience with many different microbe types and media and with pre- and post- processing ability available, many options are possible.
Material can be spray dried to free flowing consistency. Products can be mixed with other ingredients to meet customer taste profiles.
Fermentations can be done from bench scale to full production and packaging is available in tankers, tote tanks, 55-gallon drums, 6-gallon pails, and blue heat sealed bags .
Some of Martech’s fermentation experience includes:
- BEET ROOT
- BLACK RADISH ROOT
- GREEN TEA
- REISII MUSHROOM
- GREEN DOWNSTREAM®
- Institute of Food Technologists (IFT)